Your Custom EVA Puzzle & XPE Foam Playmats Manufacturer

✅ Factory Audited by ISO9001, BSCI, Walmart and Disney

✅ All Products Certified by EN71(1-3),REACH,ASTM-963 & CPSIA,Formamide,free from BPA,Lead,Phthalates,PAHs,Formaldehyde and Phenol.

Manufacturing systems reviewed against

BSCISocial compliance
ISO 9001Quality systems
WalmartFactory audit
DisneyFactory audit

Audit scope, report status and validity should be confirmed for each sourcing program.

PRODUCT PORFOLIO

One manufacturing partner.
Multiple foam mat categories.

Choose an application to explore suitable materials, structures, finishes and customization options for your market.

01

EVA Puzzle Play Mats

Made of high-density and non-toxic EVA foam, providing the soft & comfortable cushioning space for kids & babies suitable for tummy time, sitting and playing etc.

02

Stylish Home Decor Play Mats

We believe every nursery should be as unique as the people who live in it. And these playmats can be perfectly provide functionality and stylish space in your home without compromise.

03

Exercise Mats

Lightweight exercise mats are cushioned flooring solutions designed to protect users during physical training activities—providing impact absorption, joint protection, slip resistance, and floor insulation.

04

Martial Arts Mats

Puzzle mats are foam pieces that interlock to cover all, or certain areas, of your training space. These mats are simple to install, and you can cut them down to fit small or oddly-shaped rooms. Available in various thicknesses, textures, and colors, puzzle mats are extremely versatile and suitable for most martial arts.

05

Hot Tub & Pool Floor Protector

These hot tub and pool mats features EVA foam interlocking floor tiles that simply slot together, which are non-slip & easy-clean.

06

XPE Baby & Kids Play Mats

XPE play mats combine comfortable cushioning, easy cleaning, foldable storage and child-safe materials for baby crawling, playtime and everyday family use.

DESIGNED AROUND YOUR CHANNEL

Built for the way
your business sells.

Different sales channels create different product, documentation and supply requirements. We plan around yours.

Develop family products with material safety in mind

Combine non-toxic formula development with considered color and surface design.

EVA mats for baby and home brand

Build a product customers recognize as yours

Develop differentiated surfaces, prints, formats and packaging with responsive sampling.

Cover more applications with one experienced source.

Access a broad portfolio with practical documentation and stable replenishment.

Protect consistency across repeat orders and store programs.

Keep approved colors, packaging, testing documentation and replenishment controlled as programs scale.

From product idea to retail-ready foam mat.

Our process connects commercial requirements with formula, construction, design, testing and repeatable production.

01 Requirement review

We review market, user group, size, thickness, hardness, color, print, packaging and applicable safety requirements.

02 Material & construction proposal

Our team recommends a suitable formulation, density, surface structure and interlocking construction.

03 Design & sampling

We develop colors, patterns, print alignment, surface finishes and packaging before mass production.

04 Testing & approval

Samples, specifications, test requirements and approval records are confirmed against your program.

05 Production & delivery

Materials, parameters, inspection and shipment records are controlled against the approved specification.

WHY THEONEMATS

Built to reduce risk from sample approval to repeat production.

A new supplier should not create new uncertainty. We help brands control product consistency, compliance, delivery and communication throughout the entire foam mat program.

01 Consistent Quality, Batch After Batch

Approved samples mean little if mass production changes. We control the product details that matter across initial and repeat orders.

How we control consistency ↗

02 Material Safety & Compliance

We align foam formulation and testing requirements with your product use, target market and applicable safety standards.

Explore safety & compliance ↗

03 Documented Quality Control

Defined inspections, approved specifications and traceable batch records support quality decisions throughout production.

See our quality process ↗

04 Reliable Project Execution

Clear approval points help reduce delays, misunderstandings and costly changes from product brief to final shipment.

View our OEM/ODM process ↗

05 Clear, Efficient Communication

Requirements, approvals, progress and potential issues are documented and communicated throughout the project.

How we manage projects ↗

06 Experience Proven Through Projects

See how we solve real challenges involving materials, compliance, interlocking, printing, packaging and repeat production.

Explore customer cases ↗

ABOUT THEONEMATS

We know foam mats—and the markets they enter.

Founded in 2010, Theonemats is a Chinese foam mat manufacturer and product-development partner with more than 180 team members.

Our experience began in EVA foam mats and has expanded across children’s puzzle mats, premium home decor mats, fitness and martial arts mats, spa and pool mats, XPE playmats and selected baby-product opportunities.

We believe reliable manufacturing requires more than a quotation. It requires market understanding, clear communication, repeatable quality and the willingness to solve problems together.

17+

Years of industry know-how within the core team

180+

People supporting development, production and delivery

EU&US

Long-term focus on key international markets

300+

Over 300+ customers groups cooperation

Trusted by

JOIN THE SUCCESS

Don’t just take our word for it, hear from our clients